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Two U.S. Machine Tool Companies with Century-Plus Anniversaries Prove Manufacturing Innovation Never Grows Old

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MAG Industrial Automation Systems

Release date: November 9, 2009

Perpetual world demand for improved transportation, more energy and mined resources makes Giddings & Lewis and Cincinnati Machine more relevant than ever

November 9, 2009 - Reports of the "death of U.S. manufacturing" have circulated since the passage of NAFTA, but two U.S. machine tool makers under the MAG banner - each in operation for more than 125 years - continue relevant as key enablers for improving world living standards with low-cost energy, transportation, mined resources and food production. This year MAG's Fond du Lac and Hebron operations celebrated birthdays 150 and 125, respectively; and the manufacturing innovations, process improvements and desire to "find a better way" that drove these companies to the top are key to their future, as they introduce new technologies for the next wave of aerospace, heavy equipment, energy and transportation manufacturing. Design advancements, such as multi-function machines that produce more parts with less labor and fewer machines, and modular design for rapid customization, as well as a commitment to Six Sigma and Lean principles, have made MAG Fond du Lac-built machines perennial favorites of large-part manufacturers around the world. Likewise, MAG's Hebron, Kentucky-based operation leads the world in aerospace metalworking and composites processing technologies. It recently expanded its composites portfolio with introduction of new technologies for wind-turbine blades and fuel-saving automotive components. The company has also quietly become a significant supplier of automated production systems for the PV thin-film solar panel market.

Giddings & Lewis began in 1859 as a small machine shop serving the sawmills, gristmills and paper mills of Fond du Lac, WI. Within 50 years, it had built the first gray iron foundry in Wisconsin, and began manufacturing industrial steam engines and engine lathes. Today, MAG's Fond du Lac facility builds some of the largest machine tools in the world to cut materials and make parts that could never have been conceived 150 years ago. MAG's step-ahead engineering introduced modularity to large-machine design in the last decade, allowing economical customization of massive boring mills, vertical turning centers and machining centers, and enabling industry's fastest build and delivery. As customers' operations become leaner and more specialized, MAG's modular machine designs give customers an edge, allowing them to tailor a new machine to the application and enter markets faster than competitors. The company's Six Sigma and Lean Manufacturing programs have led to numerous awards from customers, such as a Supplier Quality Excellence Process Certification (SQEP) from Caterpillar this year.

MAG's Hebron facility traces its roots to the Cincinnati Milling Machine Company, established in 1884. The "find a better way" philosophy of the company's founder is still evident, with MAG leading the development of lean, automated solutions for producing composite and machined metal parts. The company demonstrated its leadership in aerospace metalworking earlier this year, completing delivery of 34 machines to Russia for the world's largest producer of titanium. MAG is also the inventor and world leader in automated composites processing machines for making parts with carbon fiber and tape, which have revolutionized commercial and military aircraft designs and performance. That same expertise drove this year's introduction of automated composites systems for manufacturing wind-turbine blades and lightweight automotive components. The facility's automotive composites system - also introduced this year - is the first to meet industry requirements for part cost and volume, while producing components that are 40-60 percent lighter than steel.

MAG's businesses in Fond du Lac and Hebron may be old chronologically, but there is nothing old about these companies' cultures, and their longevity is proof that innovation to meet society's needs is always in style.

About MAG

MAG is a leading machine tool and systems company serving the durable-goods industry worldwide with complete manufacturing solutions. The company offers a comprehensive line of equipment and technologies including process development, automated assembly, turning, milling, automotive powertrain production, composites processing, maintenance, automation and controls, and core components. Key industrial markets served by these technologies include aerospace, automotive and truck, heavy equipment, oil and gas, rail, solar energy, wind turbine production and general machining.

With manufacturing and support operations strategically located worldwide, MAG ranks as a leader in the capital equipment market. A growing number of leading international companies are relying on the impressive innovation power of MAG to assure their technological leadership and prepare for future challenges.

For more information about MAG, please visit: www.mag-ias.com


Company Information:
Name: MAG Industrial Automation Systems
Address: 13900 Lakeside Drive
City: Sterling Heights,
State: MI
ZIP: 48313
Country: USA
Phone: 586-566-2400
http://www.mag-ias.com

More New Product News from this company:
Large-Part HMC Series offers multiple spindle options.
CNC Machining/Finishing System offers 5-axis flexibility.
Machining Center provides 5-axis contouring of long parts.
Horizontal Machining Center features modular design.
Molding Systems automate wind-turbine blade fabrication.
Multiaxis HMC is suited for machining complex parts.
Tape Layer suits composite production and part conversion.
HMC is suited for producing large aluminum parts/tombstones.
VMC has traveling X-axis spindle and supported Y-axis table.
Horizontal Profiler cuts aluminum aerospace components.

Other News from this company:
MAG Completes First Phase of New China Plant
MAG to Share in $4.9 Million Government Grant for Development of "Smart Window" Manufacturing Technology
Pacific Contours Orders MAG 5-Axis Horizontal Profilers For Complex, Tight Tolerance Machining On Defense Projects
MAG Provides Machine Tools to Russian Titanium Producer for Boeing Work
MQL (Minimum Quantity Lubrication) "Green Machining" Improves Part Quality, Cuts Piece Processing Cost for Ford Van Dyke Transmission Plant
U5 Machining Center Aids Search for Extraterrestrial Life
MAG to Expand Vertical Machining Center Product Range and Production, Aiming to Shorten Delivery Times from Optimized Manufacturing Center
IMTS News for MAG Industrial Automation Systems
IMTS Announcement-Brek Manufacturing Orders Six Machine HyperMach Cell
MAG Maintenance Technologies Appointed Exclusive Distributor for Special Purpose Machines Built By Hause Machines
MAG Maintenance Technologies Selected by Lockheed Martin for Strategic Global Service Alliance
TECT Aerospace Orders 3-Machine MEGA 5 CINCRONŽ Cell For Automated 5-Axis Production Of Titanium Aircraft Components
IMTS Advance News for MAG Industrial Automation Systems Booth Nos. A-8218 & F-2705
Composites Leader MAG Cincinnati Names Dan Allman Director of New Composites Automotive Business Unit
MAG Powertrain to Feature CGI, MQL, Global Transfer Line Capabilities, and Agile Manufacturing Systems at IMTS '08
MAG Industrial Automation Systems to Demonstrate Nine Machining Centers at WESTEC 2008; Applications to Include Aerospace Titanium Parts, Mold & Die, and General Industry
MAG Industrial Automation Systems Generates 150 Million Euros in Orders at EMO 2007; 13 Machine Tool / System Brands Exhibited
MAG IAS Enters the Control System Business, Introduces Infimatic at EMO
LA-Area Contract Machining Shop Adds MAG Fadal VMC to Cut Both Soft and Hard Parts Faster




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