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June 25, 2008
Deconstructing a Manufacturing Misconception
Many folks still have no clue what manufacturing today really comprises, deeming the industry a "dark and dirty" place for a career. Here are just a few recent examples we can use to help shatter this myth.
Due to a number of outdated but widely held misconceptions, it is often difficult to convince people working in other lines of work that manufacturing is not a boring, dark and grimy career. At the same time, fewer students are choosing careers in manufacturing and engineering and there remains much concern about a future brain drain in these industries.
Here is some input from those wanting to generate interest in the profession.
Mike Rounds, the governor of South Dakota, addresses the image problem that still hampers the manufacturing industry in an insightful Argus Leader article. Rounds believes that "technology and other advances have greatly enhanced the work environment."
Indeed, a lot of people would likely be very surprised by how "modern" manufacturing really is today.
"Employees can expect a clean and safe place to work," Rounds continued. "We need to do a better job of promoting that to our potential work force."
Granted, "clean and safe" does little to create a sense of cool. But what about motorcycles?
At the Massachusetts Institute of Technology's Leaders for Manufacturing Web site, for instance, there's a great interview with Rod Copes, vice president and general manager of Powertrain Operations at Harley-Davidson in Milwaukee, Wisconsin.
Obviously, the product has a lot to do with why Copes finds his manufacturing gig to be so cool. But there's more:
I also like the opportunities for continuous improvement and the fact that there is always room for measurable growth. Some people may find this frustrating, but I feel it's enormously challenging and rewarding, both personally and professionally. The common theme in all of this is tangibility in manufacturing you can always see tangible results.
Copes also works on challenges that scale beyond his specific factory, which definitely ups the cool quotient:
I am the champion for safety, which means that I lead cross-functional teams that make continual safety improvements across the company. In addition, I sponsor a team that is charged with replacing legacy IT systems with a new ERP system.Cope said he entered into Harley-Davidson's leadership management program immediately following graduation from college.
Perhaps, then, the academic world is the best vehicle to get the word out in order to change minds and recruit the best?
Indeed, online destinations like ManufacturingIsCool.com attempt to plant an early seed by inspiring its visitors to become "original thinkers." This Web site, from the Society of Manufacturing Engineers Education Foundation, is a helpful resource for middle- and high school students as they try to figure out that critical next step towards a career in manufacturing or engineering. (See: Tips & Schools for Future Engineers)
Finally, Plant Services is also out to change a few minds on the widely held belief that manufacturing is "a boring, greasy career." Here's one of the cool factory-tour ideas offered in the publication's entertaining read:
At the Boeing Everett factory tour in Seattle, visitors will see 747, 767 and 777 airplanes in various stages of flight test and manufacture. The facility is the largest building in the world by volume at 472 million cu. ft.
Have some ideas to share that can enlighten the unenlightened? Sound off below.
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4 CommentsTo reflect on the article, "Deconstructing a Manufacturing Misconception," I've had the opportunity to visit the Harley-Davidson Kansas City plant. It's like being in Lego Land. Who wouldn't want to work there?
In my profession as a machinery and equipment appraiser, I've had opportunity to see how manufacturing has evolved over forty-years.
During past inspections, I may have tripped on clutter in isles and against walls. In today's green and safety environments it is not uncommon to be dogged by a safety compliance manager.
The facts as I see them are that manufacturing is very cool, and if fuel costs rise we'll see a resurgence in the U.S. as we reach parity again.
Are you kidding? Walking into a manufacturing plant makes me want to burst out into "God Bless America" or "America the Beautiful." Manufacturing built America. I can't think of anything "cooler."
June 27, 2008 12:07 PMManufacturing is a game which we must know how to play. It is interesting, demanding with broad parameters like set output and minimum quality defined. Manufacturing players will have to be imaginative, innovative, adaptive, cost conscious and above all fusible with the team. No two days are the same and no two moments are the same. We must learn to change our tactics and strategy dynamically.
With this at the back any working and manufacturing organisation is always enjoyable.
June 30, 2008 1:02 AMAll the articles are wonderful and beneficial to me.
June 30, 2008 10:09 PM

